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may 15-18,
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american towman magazine features aircraft recovery solutions
in the july 2006 edition

 
 
"The biggest question is the one that we as towers almost never ask. 
Who will be responsible for Secondary Damage? 
This is a huge question -- aircraft value can range from thousands to millions of dollars."  

by Chuck Ceccarelli

Below is an article written by Chuck Ceccarelli
on how to recover the animated airplane in the magazine.
Reprinted with permission of the American Towman.

click for a closer look

www towman.com

 
  When it comes to Aircraft recovery, there are a bunch of questions that need to be answered before action is taken.  I have been very reluctant to talk openly about this subject because so many of our customers are high profile and like to keep their privacy.  Everybody who works for us during an aircraft recovery has to sign a legal document stating they will not discuss the accident or the recovery and will not divulge any of our client's personal information I do not feel this article violates that trust.
 
     
  To begin,
this is a minimal checklist or
rather a series of questions that
I would normally ask if you were hiring my company to recover
your aircraft.
 

 

 
 



 

 

 

 

 

 

 

 

 

 

 

 

    These are only a few of the questions we would like answered before responding.
The biggest question is the one that we as towers almost never ask.  Who will be responsible for secondary damage?  This is a huge question.  Aircraft value can range from thousands to millions of dollars.  We do a lot of corporate aircraft recoveries; some of the smaller ones run around $3 million. 
We hauled an aircraft from Houston whose propeller alone was $55,000. 
We consistently remove engines that cost over a million dollars.
Airplanes are to be treated very seriously.  You must determine who will be responsible for any damage done during the recovery.  I have people from around the world call me and I assure you this is the most overlooked question.  I have talked to several towing companies and have yet to find one with insurance that will cover aircraft.  I have not been able to find and insurance company that will even cover a tow truck on the tarmac.  We once spent two days in a hotel trying to get insurance to transport a $4.5 million plane to no avail, no matter how much we were willing to pay. I am not writing this to scare you, but rather to educate you on the risks associated with these recoveries.

  Our team prepares an aircraft for transport.  Notice that we have covered all windows and intakes and exhaust ports.  We made our own transport jig for this model of aircraft.
There really is no manual for this procedure.  We document the lift characteristics of each piece.  These notes come in handy on the next job.

So let's pretend we have our questions answered and we are going to recover this airplane.  From the photos and  story line we have a biplane in the middle of a fast moving creek.  One thing I have learned as a WreckMaster is to keep the accident from getting any bigger than it already is.  The first thing I saw was the need to rescue the pilot.  I am not trained in swift water rescue, so I would prefer to leave this portion to the experts.
As for the recovery of the aircraft, I felt there were several ways to attack this particular challenge  One option is to hire a helicopter capable of lifting an aircraft.  This sounds easier than it really is.  Very seldom has a helicopter been available when we needed one.  The other problem is finding one with the necessary lifting capacity.  As homework, take a few moments and see how long it takes you to locate and hire a helicopter with a 5,000 - pound lifting capacity.  However, if a helicopter is the only way to go, then one must be found and hired.  No matter the distance to be flown or the cost, get it there to support the operation.  There are a whole host of problems that can occur from suspending a fixed wing below a rotary wing such as in a helicopter.  If you choose to use a helicopter, call somebody with heavy, long line lifting experience to help.  For this task, we will, however, assume that a helicopter is not an option.

Click on image to view cartoon  

Most of the aircraft, as illustrated, in the Adventures Of The American Towman cartoon in the June issue and in this issue, are built of wood or tubular steel frames covered with fabric and are very easily damaged by loads other than those for which they were designed.  Most all of the weight is in the engine of these aircraft and as such, great care must be given to the rest of the fuselage.
One option that could work is the Terry Humelsine clothesline technique.  He has shared this and many of his students have performed it with great success.  That involves  having a large wrecker on one side with the boom extended and elevated across from the casualty.  Suspend the wire rope across the river over the casualty and secure to an anchor. Next, send another line hooked to a snatch block.  Secure the aircraft and tighten the wire, which should raise the plane.  The line would then winch it up the other line.  This sounds great but based on the drawing shown here, we could not get a big enough wrecker in and I did not see a suitable anchor.  If this plane weighed 4,000 pounds, we could easily develop a line load of 12,000 pounds or even higher.  But a 12,000-pound load on the back of a wrecker with all the brakes locked on a hard-packed asphalt would require the wrecker to weigh one and a half times that amount at a minimum to have sufficient anchorability.  On loose gravel, that number may double.  The truck would need at least 3/4-inch wire rope to have the WLL (working load limit) required for that load.  That would limit us to a heavy wrecker.


Checking the attachment points
at the base of the wings.
 
ATTACHMENT POINTS

Before attaching anything on the aircraft, you should consult with either a qualified aviation technician (with experience with the make and model you are working) or consult the aircraft manufacturer itself.  Based on the above information,  I believe that this job is coming down to attachment points 
You must decide where to hook to that you can support the aircraft and the resistance of rushing water.  The only place I would feel comfortable to grab is the engine, the engine's mounting structure in the engine compartment, or the substantial structure that holds the tail section (tail, wheel, vertical, and horizontal stabilizers) to the rest of the fuselage.  I have found this area to have a lot of structural integrity.
Since the attachment place is the limiting factor, here is a possible recovery method. 
We will position our 4X4 wrecker with a curb weight of 15,000 pounds upstream.
With the four-wheel brake lock we have an anchorability of 9,990 pounds.  The wire rope is a 3/8-inch fc (fiber core) with a yield strength of 12,200 pounds and a working load strength of 3,050 pounds. 
I propose that we raise the boom and extend it enough to allow the wire rope to go over the top of the wing and attach a K4500 continuous loop strap in a basket around the engine compartment. 
With the tail pointing upriver and our truck upriver, we will lift the front of the airplane up.  The tail should force down with water pressure.  The plane should come up and pivot around toward the truck. 
I believe the word is pirouette.  Once the plane is facing the tow truck, we begin winching toward us. 
I cannot express enough the importance of setting up the job so that it's where you want it when you are finished.  In a situation like this we will not be able to reposition the truck. 
So put it in a position to be where you want it when the job is done.

The team separates the fuselage from the wing. 
This plane's fuselage was valued at around $2.5 million 
There can never be an "OOPS!"  during a lift of this value.
 


So let's go through the WreckMaster S.C.E.N.E.
Survey
Done
Calculate
A 4,000-pound plane. 
When we started lift, half the plane came up so we had half the weight, 2,000 pounds of line load. 
The WWL of our wire rope was 3,050 pounds with an anchorability of 9,900 pounds, so we are OK. 
Once the plane came toward us we had damage resistance, which is two-thirds, or 66 percent,
of the casualty's weight, which is 4,000 pounds x .666 = 2,664, so we are still fine. 
Then there is water resistance.  With only the tires under water it should be minor but we could
two part the line if we felt the effort required would exceed the WWL of the wire rope.
Explain
Done
No's
Done
Execute
Done

Chuck Ceccarelli has been in the towing business since 1990.  He operates light, medium, and heavy duty tow trucks as well as air cushions.  Ceccarelli is a leading authority on airplane recovery, had done recoveries in 10 different states, and was recently invited to go to New Guinea and Brazil to perform airplane recoveries.  Ceccarelli was the president of the Idaho Towing and Recovery Professionals for five years.  He was on the State of Idaho T.I.M. committee. 
In 1999, he was voted WreckMaster of the year and in 2001 became a lead instructor.

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Copyright © 2008 Aircraft Recovery Solutions, INC. All rights reserved. Revised: 01/18/08.